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Posted
Hi,
I'm upscaling again and have aquired this monster;



US Motor


I have removed the 3hp 3phase motor and will be using a Dayton 120V 3450 rpm.

I want to know what mechanical seal it takes should it ever need replacing.

I've looked up 100's of comparable pump images and specs.
It has a 5.4" impeller and should pump in the 100gpm range @ 3450 rpm and 40' head.
It is cast bronze, bronze impeller, 1.5" inlet 1.25" outlet.
It was once used to cool huge computers, this is all I know about it.
It was free, but I can get another one for about $100.
And I will buy the other if it's worth it.

This will go to a 140 gallon fabricated processor. Shear mix.

Anyone recognize the pump mfr?

TIA
Brian


1996 K2500 4x4 6.5TD
 
Location: Southern Indiana USA | Registered: 20 June 2008Reply With QuoteEdit or Delete MessageReport This Post
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Nice find Brian,
I can't read the pump model number in the pic.
Is that a GL in the first pic on the front of the pump, left of the suction?
 
Location: central virginia | Registered: 13 March 2008Reply With QuoteEdit or Delete MessageReport This Post
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Thanks Double D,

Model # 1 1/4xSC
Spec # 0957800
Serial #706283 AV
Seal # 44054 <----Doh!

My lack of awareness; I didnt catch the seal # till just now.
I still would like to know what I have, tho.

The impeller housing has # 39777 on the discharge stem.
Left of the suction is some turbine logo.

I hope it's not obsolete.




Also is the task of coupling 7/8" shaft to 5/8" shaft.
Lovejoy, universal joint or solid coupler?

Brian


1996 K2500 4x4 6.5TD
 
Location: Southern Indiana USA | Registered: 20 June 2008Reply With QuoteEdit or Delete MessageReport This Post
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In my opinion you cant go wrong with a Love Joy coupler, easy on the shafts and bearings...
The mechanical seal is likely somewhat standardized and once it goes you can just take the seal to a pump shop for a replacement... No guaranties though... Razz
Good luck!
Jon
 
Location: Wellington County, Ontario Canada | Registered: 07 February 2008Reply With QuoteEdit or Delete MessageReport This Post
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Hi Brian,
It looks like the pump is a Marlow.
Here is a link to http://www.marlowpumpsonline.net/AboutUs.asp I couldn't find that particular pump but there is questions/contact option.

HTH.

I used a lovejoy on my pump/motor and it's still going and seems stable.
 
Location: central virginia | Registered: 13 March 2008Reply With QuoteEdit or Delete MessageReport This Post
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Thank you very much!
They offer a lot of info on their site.
Shouldn't be a problem if I ever need parts.
I guess I'll get the spare from the guy as well.
That was a lot of help, and thank you again!

Brian


1996 K2500 4x4 6.5TD
 
Location: Southern Indiana USA | Registered: 20 June 2008Reply With QuoteEdit or Delete MessageReport This Post
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Your welcome,
I don't know about how well the Bronze impeller will hold up but maybe they offer a 5.4" in Cast Iron or SS? Just a thought.
 
Location: central virginia | Registered: 13 March 2008Reply With QuoteEdit or Delete MessageReport This Post
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Ya, he, I Hope it will stand up as long as the return of investment ~2000 to 3000 gallons, say.

I found the right love joy couplers at Rural King (farm store), but they didnt have the rubber spider.
I'll get them all at once so I can dry fit them and look at them in the store. I'm weird like that.

Im thinking now on using the Marlow on the 66gallon HWH tank I modified.



It's been in this state of completion since last winter.

Too much pump maybe? Could do a bypass...

B


1996 K2500 4x4 6.5TD
 
Location: Southern Indiana USA | Registered: 20 June 2008Reply With QuoteEdit or Delete MessageReport This Post
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Make sure the suction port at the bottom of your reactor is at least 1 size larger than the suction port on the pump.

Its not to much pump.. should complete the job within 30 to 45 minutes easily if all other parameters are correct.


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Registered: 09 March 2006Reply With QuoteEdit or Delete MessageReport This Post
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quote:
Make sure the suction port at the bottom of your reactor is at least 1 size larger than the suction port on the pump.


Thanks Murphy,
The pump suction port is 1.5".
I have some 2" weld-o-lets on hand.

Where do you suggest I put the reducer? At the pump suction port
and run all 2" pipe and valves? (circulation loop - suction).
I can drain the impeller housing, but this seems like the pipe would hold residual fluids,
being reduced just before the pump. hmm, unless I tee/reduce it right there for drain.

Any tee offs can be reduced to 1" or 3/4". I have plenty of that size stuff.
I mean for methox injection, sight tube and glycerin drain/oil inlet.

What are your thoughts on discharge size? The pump is 1.25" discharge.
I have everything to build the processor @ 1" including a Rigid threader.
Too small diameter?

TIA
Brian


1996 K2500 4x4 6.5TD
 
Location: Southern Indiana USA | Registered: 20 June 2008Reply With QuoteEdit or Delete MessageReport This Post
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There is NO such thing as too much pump on a bio processor, the more pump the better mixing the shorter time to passing 3/27, if you can turn your volume over once or twice a minute you will be WAY ahead of the crowd.
 
Location: West Michigan | Registered: 26 April 2006Reply With QuoteEdit or Delete MessageReport This Post
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IMHO the best way to mount a process pump like this is vertically with the motor above the pump, that way if there is ever a seal failure your motor will not be flooded and toasted, also glycerine will flow flow out of the pump housing when your drain it.
 
Location: West Michigan | Registered: 26 April 2006Reply With QuoteEdit or Delete MessageReport This Post
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fabricator,
I understand,
do you think I should keep the discharge at 1.25" dia.?
I can also put radial bend on pipe to eliminate 90*s.


1996 K2500 4x4 6.5TD
 
Location: Southern Indiana USA | Registered: 20 June 2008Reply With QuoteEdit or Delete MessageReport This Post
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Yes, keep the discharge at 1.25 and anytime you can eliminate a 90 do it, a 90 is the same as approximately 10 feet of pipe, it is also a good idea to put flanges or unions and valves on each side of the pump in case you have to take it out for service.
 
Location: West Michigan | Registered: 26 April 2006Reply With QuoteEdit or Delete MessageReport This Post
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Yes,
I call these isolation valves, worth the investment.
I have a Wayne pump in the shop now after losing yield on my last batch.
My current tank has one as well.


1996 K2500 4x4 6.5TD
 
Location: Southern Indiana USA | Registered: 20 June 2008Reply With QuoteEdit or Delete MessageReport This Post
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quote:
Originally posted by Weldshop:
quote:
Make sure the suction port at the bottom of your reactor is at least 1 size larger than the suction port on the pump.


Thanks Murphy,
The pump suction port is 1.5".
I have some 2" weld-o-lets on hand.

Where do you suggest I put the reducer? At the pump suction port
and run all 2" pipe and valves? (circulation loop - suction).
I can drain the impeller housing, but this seems like the pipe would hold residual fluids,
being reduced just before the pump. hmm, unless I tee/reduce it right there for drain.

Any tee offs can be reduced to 1" or 3/4". I have plenty of that size stuff.
I mean for methox injection, sight tube and glycerin drain/oil inlet.

What are your thoughts on discharge size? The pump is 1.25" discharge.
I have everything to build the processor @ 1" including a Rigid threader.
Too small diameter?

TIA
Brian



Suction line reduction should be done right next to the pump.
If you are using fewer than three 90 deg elbows and less than 10 feet between the pump discharge and the tank return then you can get away with plumbing whatever size the pump discharge is.


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Registered: 09 March 2006Reply With QuoteEdit or Delete MessageReport This Post
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One more comment.

I would not use an open drip type motor on a biodiesel system and I'm not a fan of mounting open drip type motors in a vertical position because it disables parts of the design characterisitics.


Is that a 3 phase motor on there? Do you have 3 phase power available?


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Waste Oil Heating - Biodiesel Systems
 
Registered: 09 March 2006Reply With QuoteEdit or Delete MessageReport This Post
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It will be installed horizontally.
But I am considering your plumbing suggestions.

I have a rotary phase converter and a dry phase converter.

I also have other motors of the same RPM I could use, including explosion proof.

Thanks for all the replies.

Brian


1996 K2500 4x4 6.5TD
 
Location: Southern Indiana USA | Registered: 20 June 2008Reply With QuoteEdit or Delete MessageReport This Post
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This is just an opinion. A few extra elbows or a little restriction on the discharge side of the pump is not a problem on a biodiesel processor. Mixing by any means, like a few extra elbows, is just as important as GPM. I have seen a valve used to create a restriction to increase the violent mixing in a pump.
 
Location: Virginia | Registered: 17 March 2007Reply With QuoteEdit or Delete MessageReport This Post
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fuelfarmer,
that sounds very logical, especially looking at the construction of eductors.
I have 1.5" eductor, but my discharge is 1.25". The eductor outlet is like 3/8" or 1/2".

I've dismantled a 1500 gallon SS processor to find a 3' length of .5" chain in the vertical discharge pipe.
I'm considering this as type of static mixer, but not sure if these gadgets are necessary with high shear mixing.

Brian


1996 K2500 4x4 6.5TD
 
Location: Southern Indiana USA | Registered: 20 June 2008Reply With QuoteEdit or Delete MessageReport This Post
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