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Hi all.

At the NBB convention Rohm & Haas had a booth and was promoting Amberlyst 36Wet as an alternative acid catalyst. Unfortunately their sales people had no idea how to use it.

http://www.rohmhaas.com/ionexchange/IP/36wet_typical.htm

Could one (or more) of the chemist types here explain what all parameters of the catalyst are and how they would compare to sulfuric acid?

I seem to recall they the above listed catalyst will absorb some moisture and so might make things much easier for high FFA feedstock.

Dropout
 
Registered: 01 April 2003Reply With QuoteEdit or Delete MessageReport This Post
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quote:
Originally posted by Dropout:
Hi all.
At the NBB convention Rohm & Haas had a booth and was promoting Amberlyst 36Wet as an alternative acid catalyst. Unfortunately their sales people had no idea how to use it.
rohmhaas ion exchange 36wet

Could one (or more) of the chemist types here explain what all parameters of the catalyst are and how they would compare to sulfuric acid?

I seem to recall they the above listed catalyst will absorb some moisture and so might make things much easier for high FFA feedstock.

Dropout

							comment
Physical form			Opaque beads		---
Ionic form as shipped		Hydrogen		acid form
Concentration of acid sites	> 5.4 eq/kg		eq = mole of H+
Moisture holding capacity	53 to 59 % (H+ form)	---
Shipping weight			800 g/L (50 lbs/ft3)	---
Fines content			< 0.425 mm : 1.0 % max	a screen with 
							holes smaller than
							0.4mm will hold
							back >99%
Coarse beads			> 1.180 mm : 4.0 % max	---
Surface area			33 m2/g			---
Average pore diameter		240 Å			~10 FFA's long
Maximum operating temperature	150°C (300 °F)		at 150C the vapor
							pressure of pure
							CH3OH is 200psi(a)

An additional comment in the .pdf says it's an ideal catalyst for "Olefin Hydration". Now, there could be different uses for the word but it did claim to be the "US" version. Hydration of olefins might mean turning a double bonded pair of carbons into an -CHOH-CH2-...
Not exactly esterification and not necessarily good.
 
Location: western NY | Registered: 31 August 2005Reply With QuoteEdit or Delete MessageReport This Post
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Thanks Dover.

Does this particular resin need to have water in order to work?

How can the eq be related to an amount of sulfuric acid?
 
Registered: 01 April 2003Reply With QuoteEdit or Delete MessageReport This Post
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quote:
Originally posted by Dropout:
Thanks Dover.

Does this particular resin need to have water in order to work?

How can the eq be related to an amount of sulfuric acid?

I don't know but
since esterificatin is a dehydration reaction and
since the catalyst is designed "ideal for olefin hydration"
you're only chance is dry

Note: educated guesses

On acid: let's say 1ml of 98% H2SO4 weighs 2g
the MW is 2+32+4*16 = 98g/mol
so 2g is 0.005mol, but since
H2SO4-> 2H(+) + SO4(2-) (at least in dilute solution)
therefore 2 eq H(+) / mole H2SO4
that means 0.01 eq / (liter of batch)

I don't believe this extrapolation to be valid but I'm throwing it out here, hoping it stimulates a correction

5.4eq/kg x 0.1kg = 0.54eq ... should process 54L of oil ...
before needing to be regenerated (?)
 
Location: western NY | Registered: 31 August 2005Reply With QuoteEdit or Delete MessageReport This Post
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Saw this blurb in the latest C&E News:

Sugary catalyst for biodiesel
A new solid acid catalyst for making the increasingly popular fuel biodiesel trumps other catalysts, report Masakazu Toda at Tokyo Institute of Technology in Yokohama and colleagues. Made from sulfonated burnt sugar, the catalyst is inexpensive and recyclable and keeps working at temperatures up to 180 °C (Nature 2005, 438, 178). Unlike sulfuric acid, the commonly used catalyst, the new catalyst is environmentally friendly; and because it's solid, it doesn't require separation. It's also up to eight times more active than other solid acid catalysts, such as the expensive Nafion, made by DuPont. The Japanese group first partially carbonizes sugar, starch, or cellulose. The reaction generates polycyclic aromatic carbon sheets, which are then sulfonated with sulfuric acid to produce sheets of amorphous carbon impregnated with hydroxyl, carboxyl, and sulfonite (SO3H) groups. The resulting black powder can be made into hard pellets or thin films. That is a useful property for large-scale biodiesel production, notes James G. Goodwin, chair of the chemical and biomolecular engineering department at Clemson University, in South Carolina.

Mark
 
Registered: 14 August 2005Reply With QuoteEdit or Delete MessageReport This Post
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Dou you think this procedure could be done simply for home use?
http://www.nature.com/nature/journal/v438/n7065/extref/438178a-s1.doc
 
Registered: 11 November 2005Reply With QuoteEdit or Delete MessageReport This Post
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Originally posted by Grzpdlr:
Dou you think this procedure could be done simply for home use?
http://www.nature.com/nature/journal/v438/n7065/extref/438178a-s1.doc


They're working on answering that in a different infopop thread:

http://biodiesel.infopop.cc/eve/forums/a/tpc/f/4196...341082341#7341082341


Kumar Plocher
Yokayo Biofuels
Fueled for Thought blog
.........../ \..............
fueling / R \ evolution since 2001
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Sustainable Biodiesel...
 
Location: Ukiah, CA USA | Registered: 19 September 2001Reply With QuoteEdit or Delete MessageReport This Post
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quote:
Originally posted by Dover:

On acid: let's say 1ml of 98% H2SO4 weighs 2g
the MW is 2+32+4*16 = 98g/mol
so 2g is 0.005mol, but since
H2SO4-> 2H(+) + SO4(2-) (at least in dilute solution)
therefore 2 eq H(+) / mole H2SO4
that means 0.01 eq / (liter of batch)

I don't believe this extrapolation to be valid but I'm throwing it out here, hoping it stimulates a correction

5.4eq/kg x 0.1kg = 0.54eq ... should process 54L of oil ...
before needing to be regenerated (?)


2g is 0.02mol {2g/(98g/mol)}
H2SO4-> 2H(+) + SO4(2-)
therefore 2 eq H(+) / mole H2SO4
that means 0.04 eq / (liter of batch)

Reacting with the FFA doesn't use up the H+ site. It can go batch after batch, unless it is neutralized by a salt or a base or destroyed by some other means (chemical / temperature).

Since it remains with the resin, the wet meoh doesn't have catalyst in it when it is separated.

Andy
 
Registered: 02 January 2005Reply With QuoteEdit or Delete MessageReport This Post
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quote:
Originally posted by Mdryan:
Saw this blurb in the latest C&E News:

Sugary catalyst for biodiesel
A new solid acid catalyst for making the increasingly popular fuel biodiesel trumps other catalysts, report Masakazu Toda at Tokyo Institute of Technology in Yokohama and colleagues. Made from sulfonated burnt sugar, the catalyst is inexpensive and recyclable and keeps working at temperatures up to 180 °C (Nature 2005, 438, 178). Unlike sulfuric acid, the commonly used catalyst, the new catalyst is environmentally friendly; and because it's solid, it doesn't require separation. It's also up to eight times more active than other solid acid catalysts, such as the expensive Nafion, made by DuPont. The Japanese group first partially carbonizes sugar, starch, or cellulose. The reaction generates polycyclic aromatic carbon sheets, which are then sulfonated with sulfuric acid to produce sheets of amorphous carbon impregnated with hydroxyl, carboxyl, and sulfonite (SO3H) groups. The resulting black powder can be made into hard pellets or thin films. That is a useful property for large-scale biodiesel production, notes James G. Goodwin, chair of the chemical and biomolecular engineering department at Clemson University, in South Carolina.
Mark


I made some of this stuff a couple of years ago and at first it worked great, but only managed to repeat the success once afterwards. Some other people reported the same experience. I only found the explanation over a year later, that the catalyst only works with WVO which has >30% Free Fatty Acids. It is really meant for converting FFAs to FAME.
 
Location: Scotland | Registered: 19 March 2006Reply With QuoteEdit or Delete MessageReport This Post
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I was at the show and had a talk with a Resin guy and how i understand how it works in non-technical terms:

Basically you add methanol to your oil and then run it through the catalyst, as you run it thru it disolves as it reacts with the Free Fatty Acids turning them over to Methly Esters.

The question I could not get answered was the sizing of equipment and the specification of the equipment (ASME Cert, pressure, temp ETC)

I think the big question is how much does it cost and at what quatities do they sell it in?


Nathan DeMartino
www.drywashbiodiesel.com
 
Registered: 20 February 2008Reply With QuoteEdit or Delete MessageReport This Post
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It is my understandingafter talking to someof the reps at the conf. that as with standard acid/base method, water is produced using the solid acid catalyst...so the trick again becomes removing water between acid and base stages.
One can flash off water/methanol after acid stage.
Use new methanol for base stage.
Dry the acid stage methanol offline and return to methanol supply.
Flashing of the acid stage methanol and drying it remains the challenge...technically, economically, and efficiently.
 
Location: Atlanta, GA USA | Registered: 05 June 2003Reply With QuoteEdit or Delete MessageReport This Post
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I dont think its economically viabe to demeth and dewater just to remove such small amount of water. If there is significant water in what will be a mixture of oil, FAME, Methanol and water it might work just to pass the lot thru something like anhydrous calcium sulphate, which will absorb all the water and a maybe small amount of the methanol.
 
Location: Scotland | Registered: 19 March 2006Reply With QuoteEdit or Delete MessageReport This Post
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